Making Spears/lances

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Paul

Well-Known Member
Joined
Mar 6, 2011
Messages
465
Location
Germany
Probably another of those "I already know that" things but maybe..just maybe, it might be helpfull.
I like to make my spears out of metal for two reasons. It takes paint better than broom bristles and if there is no ring hand (or I can´t create one) they can be heated over a candle and "welded" to the bod. It has a disadvantge in that it´s heavy but as my bods all get based, one way or another it doesn´t bother me.


Firstly the tools. From right to left. Pliers, fine metal file, hammer, sidecutter, 0.5mm florist wire, and a hard surface. I´m lucky cos I´ve got this little anvil..(I pinched it from my son...well..he pinched 2 of the robots I got the other day ...so fair´s fair.
Cut of a length of florists wire..a bit longer than the length the spear will end up. Bash the tip flat, ocassionally turning the wire over so that the "spearhead" will end up more or less central to the shaft.
If your sidecutters are fine enough, snip the basic shape of the spearhead. A pair of old scissors will work fine as the should be quite thin after it´s beating.
Grip the spear with the pliers as close to the head as possible. If you just hold it in your hands the shaft tends to get bent. Firstly file both flat sides of the head, then round the corners to the edges. I like to file the back of the spear head (the part next to the shaft) to to give the appearanve of it being in two parts. Cut the spear to the desired length..finished :-D
Example of one of the lances in situ.


More...
 
Danke, Paul, für den Tip!
Interesting, that you use florist’s wire; I would have thought it too flimsy for this application. I’ve been using brass rod for my spears/lances/flagstaffs, but I will have to try with the florist’s wire and see how it comes out (I use it now for armatures).
Prost!
Brad
 
Thanks guys. :)
brass rod? A bit hard to come by and expensive I would have thought. The florist wire comes in either on a roll or as straight rods in bundles. I have an slight advantage in obtaining it being a gardener ;)
I used to use steel 0.3 wire...a free roll of piano wire but after straightening, cutting etc of nearly 200, 7cm sarrissas for macedonian phalanx´s, I only use it rarely now.
Grusse
paul
 
Weldingrods??? Now there´s an idea...I´ll have to go to the metalworkshop at work...see if any are going "spare" :-D
 
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