castings : an objective view
Well this is an interesting thread, what I learn from it is that obviously everybody has had less positive experiences with figurine castings : I'm summing up some of the things/problems I have experienced over all the years :
- castings that had a nasty mould seam, where the mould wasn't closed in the right place, so that you get "shifted" seams/mould lines of up to 2mm ... very hard to correct that with filler
- castings that didn't cast well ("short-shots")
- castings that did show rough burr where the mould was beginning to tear, usually in places where it's darn hard to remove
- castings that had fragile bits broken off, you're lucky if the missing bit is still in the package
- castings where the manufacturor used bad material or didn't handle the material properly : resin with too many air bubbles, metal that rots (can go very quickly, that), "cold points" in the metal so that it snaps with a "pinngg !!" when the least pressure is applied - I had a 120mm sabre scabbard like that
, and so on.
Now what is the reality : well I do believe that the average manufacturor - who wants to sell a quality product - does a quality check on his product, and will not try to sell any bad stuff deliberately.
QC means that the person who checks every casting for flaws makes a judgement wether the piece can be sold or not, and that person has, when necessary, to strike the right balance between quality and quantity to make a profit. A mould is expensive, and has to be as long as possible in production to make a profit - figure manufacturors have to make a living too we have to understand that.
In my own experience, the people who have the harshest quality control happen to be also the ones who will quickly send a replacement if you let them know you're not happy with the quality of one of the castings. That is a fact.
On the other hand, there is one "high profile state-of-the-art pride of the hobby" manufacturor whom I have e-mailed several times if they please would send a replacement for a "short shot" metal casting, where a hilt/knuckle guard piece on a sabre is badly cast and like "molten", and I'm still waiting - yeah, you know who you are !!!
At the end of the line, it will always happen that you have a deficient or broken casting; but I personally feel that there's a solution : manufacturors should offer something like an "after sales service" to the customer - that should be part of the "deal" they make with the customer really - and they should respect that at all times. Manufacturors with an online shopping facility should have that replacement parts/after sales facility built in to their website for starters.