Making a box for sanding and routing.

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Uruk-Hai

PlanetFigure Supporter
Joined
Nov 16, 2003
Messages
4,084
Location
Stockholm (Venice of the North)
Hello Figureteers!

I have thought for a long time that it is a real hazzle to remove moldplugs on resin and metalfigures. Yet the only reasonable option is to use a minidrill with a router and then a sanding disc.

The resin chips becomes static and adheres to skin, clothes etc. The metal chips isnt static but sticks anyway overall and is sharp. Both chips is spread over the whole apartment causing the attention of SWMBO.
Not to mention the mess on the workdesk.

Heres an example of moldplug from a MIG bust.
slipbox001.jpg



Heres a picture of the stand I made afterwards as I found the height less than comfortable. Depending on where I choose to work.

slipbox002.jpg



The main structure where build up from MDF-board which I along with most of the material used in this project, just where laying around as they where leftovers from previous projects. Acrylic glas, rubbersheet, lampsockets etc where bought cheap here for about 3€ each and Im certain you guys can find such things even cheaper.

And this is the result.

slipbox003.jpg



The 2mm thick rubbersheet was attached with staples. Note that the staples has to be strong enough to penetrate the MDF-board and preferably a bit wider than normal as we dont want the rubber to eat through the staples. The rubbersheet had to be split in two to make it with just one sheet. But there where supposed to be slits for the hands there anyway as you see as an uneven cross.

slipbox004.jpg


The holes in the acrylic glas where drilled in stages. Starting small working my way up to the right diameter. Use really slow speed as the powerdrill otherwise melts the acrylic glas thus clogging the hole you just have drilled. I riveted the hinges to the acrylic glas with blind rivets. Only because I didnt have any screws and nuts of apropiate size at home. It worked on the testbit. It worked on first piece, but cracked the glas off the second piece?

The strip of wood act as an anti-glare device for the 2ea E14 25W lamps behind it.

slipbox005.jpg


And here it is with the previous mentioned lamps lit, and the minipowerdrill.

slipbox006.jpg


I also made holes to attach a vacumcleaner(the left hole) and for the cord to the minipowerdrill(the right hole). Both of these where also covered with rubbersheet that had crossshaped slits. In the upper right corner of the picture you can see the cable and switch for the lights.

slipbox007.jpg


And a pic just when I am about to start working.

slipbox008.jpg


And a in-action shot. Most of the routing is done and next step is to use a sanding drum.

slipbox009.jpg


So I hope this can be helpful or inspiring to you other Figureteers?

Cheers
Janne Nilsson
 
Great idea, Janne! Same principle as a spray booth, but never would have thought of it for grinding/sanding. Well done!

Prost!
Brad
 
Nice idea Janne! I'd only turn on the vacuum cleaner when I was finished grinding as small parts could accidently get sucked up and disappear!

Gary
 
Nice idea Janne! I'd only turn on the vacuum cleaner when I was finished grinding as small parts could accidently get sucked up and disappear!

Gary

Not really the case when handling big moldplugs. Although a precaution would be to put at bit of pantyhose stocking over the vacumcleaner? But larger chips would be vacumed up afterwards.

Cheers
Janne Nilsson
 
I can see your mind working overtime here Jon????????????

I'm allergic to the dust so confine my clean up to the garden always sitting up wind-it means that clean up is a summer occupation, painting in the winter.
 
I'm allergic to the dust so confine my clean up to the garden always sitting up wind-it means that clean up is a summer occupation, painting in the winter.

I used to do the similar if I could. But you know we have winter here about 10 months a year so something had to be done.

I used to have the same modus operandi when using Citadels Primer. Then I realized that wasnt perhaps a smart thing as many of the neighbours tend to dry clothes on the outside after washing them.

Cheers
Janne Nilsson
 
Great idea Janne, looks like it works great.

To minimise my use of the motor tool when removing excess resin or MagicSculp/Apoxie Sculpt I now use chisels or gouges to take off the bulk of it; works great although it does take longer than using a cutter head in the drill.

Einion
 

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